Structural Foam Core
Lightweight foam components cut, routed, and shaped for composite core applications.
Precision-cut foam, balsa, and core material kits for composite manufacturers that need accurate fit, repeatable production, and efficient layup support.
KPI Concepts supports composite manufacturing teams with pre-cut, shaped, and organized core parts designed to fit customer molds, layup processes, and production requirements.
Kits may include flat panels, routed pieces, curved sections, contoured shapes, numbered components, and customer-specified core materials prepared for efficient assembly.
KPI prepares foam, balsa, marine-grade plywood, and customer-specified core materials for composite layup, kitting, and specialty manufacturing applications.
Lightweight foam components cut, routed, and shaped for composite core applications.
Scored, kerfed, contoured, and kitted balsa prepared for customer production needs.
Durable plywood cut parts for marine, transportation, and specialty composite support.
Core material processing based on drawings, geometry, kit layouts, and application requirements.
KPI combines hot wire cutting, CNC routing, abrasive foam cutting, and flexible manual or semi-automatic processing to produce core parts that match the application.
Used for repeatable foam profiles, curved forms, contours, and efficient cutting of foam core materials.
Supports routed pockets, holes, grooves, flutes, clearance angles, and complex part geometry.
Finished foam core components can be produced to match drawings, molds, and application-specific fit requirements.
Explore KPI Concepts foam product capabilities and kitted panel solutions built for commercial, industrial, and performance-focused applications.
Designed to reduce weight without giving up needed performance.
Flexible manufacturing for unique dimensions, profiles, and applications.
Built for protection, structural support, and demanding environments.
Support for repeatable parts, kits, and larger production needs.
Solutions backed by real production, quality, and process experience.
KPI supports core material preparation across foam, balsa, and specialty composite applications, helping customers reduce in-house cutting time and improve part consistency.
Routed panels, curved sections, shaped blocks, slots, holes, and contoured foam core pieces can be produced to support customer drawings and production requirements.
Balsa core materials can be scored, kerfed, contoured, and organized into kit-ready components for composite layup and specialty core applications.
KPI supports composite and specialty manufacturing projects across industries where lightweight, shaped, and repeatable core components are required.
Foam and balsa core materials for wind blade composite structures and kitted core applications.
Marine-grade plywood, foam core, and balsa core components for marine and boat composite applications.
Lightweight foam core components for laminated roof, wall, floor, and specialty transportation panels.
Custom foam and composite core components for equipment panels, covers, and specialty fabricated structures.
Send us your drawings, material requirements, or project details. KPI Concepts can help produce foam, balsa, and core material components built for your application.
